Vial Powder Filling Production Line
The vial powder filling production line is composed of ultrasonic bottle washing machine, dryer sterilizer, powder filling and stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of inner and outer wall of bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, filling, plug unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately or in linkage line, which is mainly used in production of vial sterile powder filling.
Vial Powder filling Production Line
Vial Powder Compact Line for Washing, Sterilizing & Drying, Filling & Plugging, Capping machine.
1.Performance Features
(1) The whole dry powder filling line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.
(2) The whole powder filling line can adopt a straight-line layout to reduce the risk of drug cross-contamination and ensure an aseptic level.
(3) Applicable specification:
5ml-50ml vial (as per user’s requirement)
(4) Production Capacity: 6000-30000BPH
(5) Number of filling heads: 1-4, to be selected according to output
(6) Vial Powder Filling Machine Filling Accuracy:
≤ ±1% (according to drug characteristics)
(7) Capping qualified rate: ≥99.9%
(8) Compact and simple structure, occupies less area;
(9) Stable product performance, easy and reliable operation, beautiful appearance;
(10) High degree of automation, fewer operators required;
(11) Vial powder filling machine uses single head filling or multiple head filling;
(12) Optional real-time display and printing system of sterilization temperature;
(13) The heat in the hot air circulation tunnel oven is evenly distributed, and the heat resources removal effect is good.
(14) Optional online sterilization function for the hot air circulation tunnel oven cooling section.
(15) Various types of filling heads can be designed based on different filling volumes, filling accuracy is high;
(16) The feeding system adopts various aseptic material transfers, which meet GMP requirements.
(17) Multi-head screw intermittent filling, directly filling sterile raw materials into bottles, no secondary pollution.
(18) Optional open-RABS isolation protection system and class 100 laminar flow hood protection;
(19) Optional high-performance no-bottle-no-filling, no bottle no stoppering, no bottle no capping and squeeze stop functions;
(20) The capping machine can be equipped with a dust exhaust device, which can absorb aluminum scraps produced during capping and thus reduce the risk of environmental pollution.
(21) The whole vial powder filling line can be equipped with an online monitoring system to monitor key factors that affect product quality (such as dust particles, planktonic bacteria, wind speed, wind pressure, etc.).
(22) Full-line linkage control function;
(23) To realize fully automatic control and monitor of the production process, high precision colored touch screen operation monitoring, PLC automatic control & automatic protection, main machine frequency conversion speed regulation and other control technologies are used.
(24) Applicable for a wide range of bottle specifications, and easy to replace mold.
(25) The products can be customized according to the actual demand of customers. auger po